Automated Extrusion Machine for High-Density PE Composite Pipes with Wear-Resistant Steel Framework

• Customization: Available
• After-sales Service: 2year
• Warranty: 1year
• Type: Pipe Extruder
• Plastic Processed: PE
• Product Type: Extrusion Molding Machine
• Feeding Mode: Multiple Feed
• Assembly Structure: Separate Type Extruder
• Screw: Single-Screw
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Exhaust
• Automation: Automatic
• Computerized: Computerized
• Machine Color: Orange, Silver, Green
• Automatic Grade: PLC
• Nominal Pressure: 0.6MPa--3.5MPa
• Electrical Machinery: AC Servo Motor
• Control System: Siemens
• Transport Package: Wooden Pallets
• Specification: 28*4.5
• Trademark: DONCACY
• Origin: Chuzhou, China
• HS Code: 8477209000
• Production Capacity: 500set/Year

Product Description

Product Description

Steel frame polyethylene composite pipe production line

This production line consists of wire feeding frame, wire mesh forming machine, high-speed extruder, cooling and shaping table, heavy-duty traction machine, band saw cutting machine, and material flipping frame, etc. The wire mesh forming machine adopts an efficient medium-frequency soldering device, which is more efficient and more stable than traditional soldering machines. The entire production line is controlled by a fully automatic PLC computer, with high automation level, safe and convenient operation, reliable unit performance, and stable and efficient production. 

Steel frame polyethylene plastic composite pipe is a composite structure pipe produced continuously on the production line. It uses an interwoven and welded steel wire mesh as the reinforcing skeleton, polyethylene and other thermoplastic plastics as the matrix, and combines the two evenly. The polyethylene raw material for producing steel frame polyethylene plastic composite pipes adopts special materials for high-density polyethylene pipes or medium-density polyethylene pipes (for gas transportation), and the steel wire uses ordinary low-carbon steel wire. It is mainly applicable for the transportation and mixed transportation of oil, gas, water and sewage in the petroleum and natural gas industry, as well as the transportation of drinking water, fire protection and corrosive media. The operating temperature ranges from -40°C to 80°C.

Characteristics of Steel Frame Composite Pipes

1. High pressure resistance and creep resistance: The composite pipe is reinforced with high-strength steel wire, significantly enhancing the pipe's pressure resistance and maintaining stability over long-term use.
2. Rigidity and impact resistance: It retains the flexibility of plastic pipes while also offering rigidity and impact resistance, ensuring stability in environments with significant temperature fluctuations.
3. Smooth inner surface: Reduces fluid friction, improving water transmission efficiency, and is less prone to scaling, ensuring long-term efficient transportation.
4. Corrosion resistance: The inner and outer layers are made of polyethylene plastic, providing excellent corrosion resistance, suitable for transporting acidic, alkaline, and saline media, with a long service life.
5. Lightweight and easy to install: Light in weight, it is convenient for transportation and installation, making it suitable for large-scale projects.
6. Wear resistance: It has good wear resistance, suitable for transporting liquid media containing particles, ensuring long-term use.
7. Wide application range: Steel-reinforced plastic composite pipes are applicable in various fields.
8. Crack resistance: Due to the ring-shaped steel skeleton structure, the pipe's load-bearing capacity is greatly enhanced, and its axial resistance to rapid cracking and environmental stress cracking is also significantly improved.

Specification

Model	Pipe diameter(mm)	Maximum production speed(m/min)	Actual power consumption(kw)	Installed power(kw)	Length * Width * Height
DCS-GSGJ160	Φ50-160	2.4	110	385	73*4.7*3
DCS-GSGJ315	Φ110-315	2.4	170	545	75*5.5*4
DCS-GSGJ630	Φ315-630	1.2	260	855	76*6*4
DCS-GSGJ800	Φ500-800	1.0	360	1150	80*6*4
DCS-GSGJ1000	Φ710-1000	0.6	350	1150	86*7*4
DCS-GSGJ1200	Φ800-1200	0.6	460	1400	100*7.5*4

Application

Equipment display

Equipment introduction

1.Host machine :It is composed of servo AC motors, heating screws, feeding ports and an intelligent control system. The main unit can control the entire production line. And while maintaining efficiency, it can also save 30% of energy consumption.

2.Mould:The heated plastic particles are molded into the inner walls of the pipes. This mold has been improved to enable quick replacement of the diameter.

3.Welding net forming machine :Wrap steel wires in a crisscross pattern along the inner wall of the pipe, and then weld at the intersections.

4.Traction machine:The interior of the traction machine is composed of silicone gaskets, which prevent the pipes from being damaged and can be adjusted to fit pipes of different diameters.

5.Cutting machine:The diamond cutting edge is smooth and has low noise.
6.Sander:Grinding the ends of the cut pipes makes them easier to use.

Company Profile

Anhui Dongcai Mechanical Technology Co., Ltd.

is located in a prime location, adjacent to the historical city of Nanjing. It is situated in the Economic Development Zone of Chuzhou City, Anhui Province. Currently, it has two production bases in Chuzhou, Anhui and Changzhou, Jiangsu, with a total area of 40,000 square meters. It has nearly 100 core personnel and is equipped with an advanced CNC mechanical processing base for components and a standard assembly workshop. At the same time, it has a highly qualified R&D team and a team of experienced electrical debugging engineers. Dongcai Machinery is a high-tech manufacturer dedicated to the research and manufacturing of plastic extrusion molding equipment.

Certifications

FAQ

1.Q:How long is the guarantee?

A:We respond to you within six hours and provide you with top-notch machines that are guaranteed for a full year.

2. Q:If the machine some parts is broken one day, how can we get help from you?

A:We will send you spare parts free of charge If they are in warranty, not including easy-broken parts. We will only charge a cost fee for parts that are easily broken.

3. Q:How can we check the machines before delivery?

A:We can provide online checking when testing the machine on site. We will take and prepare detailed testing videos for your checking before the delivery. We accept third-party testing. Except above points,we will provide detailed testing report.

4. Q:What strategies does the plastic profile production line use to reduce material waste?

A:The line integrates gravimetric feeding, rapid die changeovers, and in-line edge trimming with recycling, significantly cutting down on startup waste and excess material use, thus reducing overall production costs.

 

5. Q:What are your strengths?

A:DONCACY MACHINERY TECHNOLOGY CO., LTD. has mature technology and experienced engineers. With excellent product quality and integrity and perfect engineering service system sales network covers the whole country, get the majority of users praise.