Large-Diameter HDPE Drainage Pipe Energy-Saving High-Speed Extrusion Production Line

• Customization: Available
• After-sales Service: 2year
• Warranty: 1year
• Type: Pipe Extruder
• Plastic Processed: PE
• Product Type: Extrusion Molding Machine
• Feeding Mode: Multiple Feed
• Assembly Structure: Separate Type Extruder
• Screw: Single-Screw
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Exhaust
• Automation: Automatic
• Computerized: Computerized
• Machine Color: Silver, White, Green
• Voltage: Customized
• Pipe Specification: Ф50-Ф1200mm
• Main Electrics: Siemens
• Certification: ISO9001
• Inverter: ABB
• Main Motor: AC
• Transport Package: Wooden Box
• Specification: 28*4.5
• Trademark: DONCACY
• Origin: Chuzhou, China
• HS Code: 84778000
• Production Capacity: 500 Sets/Year

Product Description

Product Description

The products of HDPE pipe production line are used in irrigation, drainage, chemical industry, sand pumping, pipe jacking and other fields such as municipal drainage, agriculture, building sewage, chemical industry, petroleum, pharmacy and so on. The HDPE pipe production line has a high degree of automation and stable and reliable production.

HDPE pipeline production line

This production line is a new energy-saving high-speed production line developed by our company using advanced European technology. It is suitable for high-speed extrusion of polyolefin pipes such as HDPE. Compared with ordinary production lines, its energy-saving effect reaches about 35%, and its production efficiency has increased more than 100%. Not only does it save space and labor costs, but it also improves efficiency. This production line is aesthetically pleasing, highly automated, and stable and reliable in production. 

Characteristics of HDPE Pipes

1. It has excellent resistance to chemical corrosion, capable of enduring the erosion of acids, alkalis and other chemical substances for a long time. 
2. It has good wear resistance, able to withstand the impact of the flowing medium inside the pipeline on the pipe wall. 
3. It has a long service life, with excellent anti-aging performance, which can reduce the costs of pipeline replacement and maintenance.

Specification

Model	Pipe Spec(mm)	Extruder	Main motor power(kw)	Output(kw/h)
DCEG-800	Φ400-Φ800	DCS-H 90/42	315	1000-1200
DCEG-1000	Φ500-Φ1000	DCS-H 120/38	355	1200-1400
DCEG-1200	Φ50-Φ160	DCS-H 120/38	355	1200-1400
DCEG-1600	Φ50-Φ160	DCS-H 150/38	450	1800-2000
DCEG-2500	Φ50-Φ160	DCS-H 120/38	355	2200-2500

Equipment display

Equipment introduction

1.Mainframe

Compared with the 38L/D single-screw extruder, the 40L/D extruder increases production by 50%, with a capacity of 800 to 2400kg per hour, and has superiority in production lines ranging from 160 to 1600mm.

It is mainly applied in the water supply pipe field.

2.PLC Remote Control System

The system enables remote maintenance and monitoring, reducing the customer's maintenance time by 60%; meanwhile, the modular components can reduce the failure rate by 30%. The entire line adopts an intelligent system, allowing centralized control of multiple production lines.

3.Mold

• Optimized flow channel structure design, making the wall thickness distribution more uniform while ensuring high output and product quality.

• Temperature control optimization design, accurately controlling the melt temperature.

• The double split-frame design can save more raw materials than the single split-frame mold and endow the pipe with better mechanical properties.

4.Vacuum Box

The unique vacuum frequency conversion system reduces fluctuations and lowers energy consumption by 40%, while using high-efficiency filters that increase the filtration area by 3 to 5 times.

5.Traction Machine

The traction device is driven by a single motor or each belt is driven by a separate motor. It is equipped with high-molecular material guide rails with an anti-compression strength greater than 70Mpa.

6.Cutting Machine

This equipment is suitable for pipe diameters of 250-3300mm, with a maximum cutting wall thickness of 200mm.

Performance and Features

1.Efficient and high-yield double helix design

2.The advanced design of the sizing sleeve ensures that the diameter and roundness of the pipe remain stable duringhigh-speed production of thick walls

3.Equipped with an internal cooling device to suppress sagging and achieve high efficiency and energy conservation>Uniform traction force and precise control

4.Adopting advanced chip free precision cutting technology

5.Centralized control and coordination to achieve automated production

6.Compared to traditional production lines,energy savings can reach 35%

7.Low noise during equipment operation,with minimal impact on the production environment

 

Company Profile

Anhui Dongcai Mechanical Technology Co., Ltd.

Anhui Dongcai Mechanical Technology Co., Ltd. (hereinafter referred to as "Dongcai Machinery") is located in a prime location, adjacent to the historical city of Nanjing. It is situated in the Economic Development Zone of Chuzhou City, Anhui Province. Currently, it has two production bases in Chuzhou, Anhui and Changzhou, Jiangsu, with a total area of 40,000 square meters. It has nearly 100 core personnel and is equipped with an advanced CNC mechanical processing base for components and a standard assembly workshop. At the same time, it has a highly qualified R&D team and a team of experienced electrical debugging engineers. Dongcai Machinery is a high-tech manufacturer dedicated to the research and manufacturing of plastic extrusion molding equipment.

    Dongcai Machinery has designed and developed high-speed energy-saving pipe extrusion lines and plastic composite pipe production lines with a brand-new concept. The equipment features high output, low energy consumption, good melt homogeneity, and long-term operational stability. The modular design scheme facilitates the serialization and universality of the products. It provides a perfect overall system solution in terms of how to save raw materials, improve automation levels, ensure high output rates, high-quality precision extrusion, and customizing highly competitive products for users. From the appearance to the software system, and to production visualization and dataization, it comprehensively grasps the production situation, creating accessible convenience and benefits for end customers. It responds to the call for green environmental protection with energy conservation, emission reduction, and carbon reduction through practical actions and technology.

Packing & Delivery

FAQ

1. Q:How the Control System of the HDPE Pipe Extrusion Line Ensures Stable Performance?

A:The intelligent control system (PLC + HMI) for the HDPE pipe extrusion production line is the key to stable production. It continuously monitors and adjusts parameters such as raw materials, temperature, and speed, ensuring smooth and stable extrusion and featuring alarm and automatic protection functions. The touchscreen operation is simple and convenient, supporting remote maintenance, reducing downtime, and guaranteeing the precise quality of each meter of pipe.

2. Q:What makes the control system of the hdpe pipe extrusion line more reliable than manual operations? 

A:The advanced control system automates every step of production, reducing human error and ensuring consistent product quality. Real-time monitoring of key parameters allows for instant adjustments, guaranteeing stability across long production runs.

 

3. Q:What is the average output of a polyethylene pipe production line? 

A;Output depends on pipe diameter and extrusion line configuration. However, a standard line can produce several hundred kilograms per hour, with some high-speed models exceeding 800 kg/h.

 

4.Q:How should I evaluate the hdpe pipe production line price before buying? 

A:Consider automation level, output capacity, energy savings, customization options, and after-sales service. A higher initial investment often results in significantly lower operational costs and faster ROI.

 

5. Q:Is training provided with the hdpe pipe extrusion line?

A:Yes. Our team offers complete training for operators and maintenance personnel. We also provide installation support and online technical assistance for maximum uptime.

 

6. Q:Can I find a complete pipe extrusion line for sale with all auxiliary equipment included? 

A:Yes, a complete pipe extrusion line for sale often includes an extruder, die head, calibration tank, haul-off unit, cutter, stacker, and optional accessories. Full turnkey systems are available from leading suppliers.